OPTIMIZATION OF INDUSTRIAL MAINTENANCE: Use of Machine Learning in effective predictive maintenance

Uso do Machine Learning em manutenções preditivas eficazes

Authors

  • Francisco Silva FATEC TAQUARITINGA
  • João de Lucca Filho

DOI:

https://doi.org/10.31510/infa.v22i2.2312

Keywords:

Indicators, Machine Learning, Management

Abstract

This article aims to analyze, through a literature review, how Machine Learning (ML) optimizes industrial predictive maintenance by impacting traditional indicators (OEE, MTTR, MTBF) and operational costs (OPEX). The theoretical framework explores the concepts of predictive maintenance, the evolution of performance indicators, and the applications of machine learning algorithms. Case studies and industrial applications highlight the effectiveness of integrating IoT sensors and Machine Learning algorithms for fault prediction and resource optimization. The research adopts a mixed-methods approach, combining qualitative and quantitative analysis, with emphasis on indicators such as OEE, MTTR, and MTBF. The findings indicate that the use of ML contributes to cost reduction, extension of equipment lifespan, and improvement of production efficiency. In the end, even with structural and cultural challenges, the trend is that these technologies will be more and more adopted, requiring technical training and a mindset switch from industrial managers and everyone else involved.

Downloads

Download data is not yet available.

References

BARBOSA, J. D. M. Manutenção preditiva com recurso a Machine Learning. 2023. Dissertação (Mestrado Integrado em Engenharia Electrotécnica e de Computadores) – Universidade de Coimbra, Coimbra, 2023. Disponível em: //hdl.handle.net/10316/113099. Acesso em: 15 set. 2025.

BROMBERGER, D. A. et. al. Desenvolvimento de modelos de machine learning para manutenção preditiva de bombas hidráulicas. In: Encontro Nacional de Engenharia de Produção, 44., 2024, Porto Alegre. Anais […]. Porto Alegre: ABEPRO, 2024. Disponível em: //researchgate.net/publication/385635295. Acesso em: 13 set. 2025.

CAMPBELL, J. D.; REYES-PICKNELL, J. V.; KIM, S. Managing the lifecycle of facilities: strategic decision-making for long-term organizational advantage. Journal of Facilities Management, v. 13, n. 3, p. 234-247, 2015.

CARTA, F. et. al. Advancements in Forest Fire Prevention: A Comprehensive Survey. Sensors, v. 23, n. 14, p. 6635, 2023. Disponível em: //doi.org/10.3390/s23146635. Acesso em: 15 set. 2025.

CARVALHO, T. P. et. al. A systematic literature review of machine learning methods applied to predictive maintenance. Computers & Industrial Engineering, v. 137, p. 106024, 2019. Disponível em: //doi.org/10.1016/j.cie.2019.106024. Acesso em: 12 set. 2025.

CRUZ, A. R. S.; GALDAMEZ, E. V. C.; SAMED, M. M. A. Manutenção preditiva com Machine Learning na indústria: uma revisão sistemática da literatura. In: CONBREPRO – Congresso Brasileiro de Engenharia de Produção, 2023, Ponta Grossa. Anais […]. Ponta Grossa: Unicesumar, 2023. Disponível em: //aprepro.org.br/conbrepro/anais/2023/arquivos/11032023_111107_654500a799cf3.pdf. Acesso em: 23 set. 2025.

DALZOCHIO, J. et al. Machine learning and reasoning for predictive maintenance in Industry 4.0: Current status and challenges. Computers in Industry, v. 123, p. 103298, 2020. Disponível em: //doi.org/10.1016/j.compind.2020.103298. Acesso em: 1 dez. 2024

HOFFMANN, M. A.; LASCH, R. Unlocking the Potential of Predictive Maintenance for Intelligent Manufacturing: A Case Study on Potentials, Barriers, and Critical Success Factors. Schmalenbach Journal of Business Research, v. 77, p. 27–55, 2025. Disponível em: //doi.org/10.1007/s41471-024-00204-3. Acesso em: 22 set. 2025

KAMGBA, R. B. A Machine Learning Approach for Predictive Maintenance in Manufacturing Companies. Authorea, 2024. Disponível em: //doi.org/10.22541/au.172775864.48120288/v1. Acesso em: 17 set. 2025.

KHALED, A.; YOUNES, M. B.; TRAD, A. Deep learning for predictive maintenance: A comprehensive survey and taxonomy. Engineering Applications of Artificial Intelligence, v. 123, p. 106299, 2023. Disponível em: //doi.org/10.1016/j.engappai.2023.106299. Acesso em: 1 dez. 2024.

LEE, J.; LAPIRA, E.; BAGHERI, B.; KAO, H. Recent advances and trends in predictive manufacturing systems in big data environment. Manufacturing Letters, v. 1, n. 1, p. 38-41, 2013.

NAKAJIMA, S. Introduction to TPM: Total Productive Maintenance. Cambridge: Productivity Press, 1988.

NOVOCHADLO, C. A.; PALADINI, E. P. The application of real-time overall equipment efficiency indicator in a medium-sized company. Brazilian Journal of Operations & Production Management, v. 21, n. 1, p. 1-15, 2024. Disponível em: //bjopm.org.br/bjopm/article/view/2042. Acesso em: 9 set. 2025.

OLIVEIRA, A. S.; PACHECO, F. A.; MERCES, R. S. Aplicação do OEE em uma indústria metal-mecânica no interior do estado de São Paulo. Revista FOCO, v. 15, n. 4, p. 165-178, 2022. Disponível em: //researchgate.net/publication/366554674. Acesso em: 9 set. 2025.

SILVA, W. R. P. et. al. A utilização de redes neurais na previsão de falhas de equipamentos mecânicos. In: CONBREPRO – Congresso Brasileiro de Engenharia de Produção, 2023, Ponta Grossa. Anais […]. Ponta Grossa: Unicesumar, 2023. Disponível em: //aprepro.org.br/conbrepro/anais/2023/arquivos/10312023_221014_6541a5b2703cc.pdf. Acesso em: 13 set. 2025.

TRACTIAN. Tractian: Monitoramento Online e Gestão de Ativos. 2025. Disponível em: //tractian.com/. Acesso em: 25 ago. 2025.

ZARO, E. M.; WEBER, C. G. Estudo de caso de desenvolvimento de sistema para manutenção preditiva 4.0. Brazilian Journal of Operations & Production Management v. 22, n. 3, p. e4557, 2023. Disponível em: //doi.org/10.14488/1676-1901.v22i3.4557. Acesso em: 25 ago. 2025.

Published

2025-12-20

Issue

Section

Tecnologia em Informática

How to Cite

SILVA, Francisco; DE LUCCA FILHO, João. OPTIMIZATION OF INDUSTRIAL MAINTENANCE: Use of Machine Learning in effective predictive maintenance: Uso do Machine Learning em manutenções preditivas eficazes. Revista Interface Tecnológica, Taquaritinga, SP, v. 22, n. 2, p. 156–167, 2025. DOI: 10.31510/infa.v22i2.2312. Disponível em: https://revista.fatectq.edu.br/interfacetecnologica/article/view/2312. Acesso em: 3 may. 2026.